1. What is this item?

A dedicated packaging hall that integrates multiple lines—bottle filling, pouch sealing, carton erecting, vacuum packing, and shrink‐wrap tunnels—so your products (juices, jams, oils, pickles, powders, etc.) get that final glow-up before hitting the market.

2. How is the Quantity Estimated?

• Throughput: Based on daily output—e.g., if you produce 2,000 bottles, 3,000 pouches, and 500 cartons per day, size machines accordingly.

• Floor Space: Typically 1,000–1,500 sq ft for a small-medium unit; scale up by 20–30 sq ft per extra packaging line.

• Shifts: One or two shifts per day determines machine count and buffer/storage area size.

3. What are the Cost Components?

• Packaging Machinery:

o Bottle rinser–filler–capper

o Rotary pouch filler–sealer

o Automatic carton erector–packer

o Vacuum packer

o Shrink-wrap tunnel with heat gun

• Conveyors & Accumulation Tables for inter-line transfer

• Labeling & Coding Units (printer‐applicators)

• Cold/Warm Rooms or A/C zone for temperature-sensitive packs

• Material Handling: Racks for films, cartons, bottles, pouches

• Utilities & Controls: Electrical panels, compressed air lines, exhaust

• Installation & Validation: Civil pad, machine anchoring, IQ/OQ protocols

4. Going Rates & Per Unit Cost

Component Capacity / Size Approx. Capital Cost

Bottle Filling Line 1,000–3,000 bottles/hr ₹3–5 Lakh

Pouch Sealing Machine 500–1,500 pouches/hr ₹1.5–3 Lakh

Carton Erector–Packer 200–500 cartons/hr ₹2–4 Lakh

Vacuum Packer 30–100 packs/hr ₹30k–80k

Shrink-Wrap Tunnel Single lane, 20 m ₹50k–1.5 Lakh

Conveyor Lines (10 m runs) – ₹50k–1 Lakh per run

Labeler & Coder – ₹1 Lakh

Civil Works & Installation (1,000 sq ft) – ₹8–12 Lakh

Total (small-medium unit): ₹15–25 Lakh

Total (fully decked-out): ₹30 Lakh+